Configure Custom Athletic Wear Before Mass Production
Eliminate sampling iterations by drafting clear visual references. Select base apparel models, apply factory dye tones, inspect branding placement zones, and align your tech-pack standards directly with our Sialkot cutting master team.
Vector Ready Tech-Packs
AI, EPS, PDF or 300+ DPI transparent PNG files accepted for factory precision grading.Industrial Execution Engineered for Overseas Importers
A digital mockup is only as dependable as the factory behind it. Maxso Sports translates digital renders into physical garments using dedicated textile infrastructure based in Sialkot’s premier industrial zone.
Zero-Bleed Italian Sublimation
Digital sublimation printed with genuine disperse inks onto hydrophobic polyester weaves. Guarantees razor-sharp lines without hand-feel, flaking, or thermal degradation under intense wash cycles.
- Pantone PMS matching across all panels
- Moisture-wicking micro-mesh & interlock knits
- Deep penetration into 140 to 220 GSM fabrics
High-Density Tajima Embroidery
Multi-head embroidery stations calibrated for club crests, sleeve badges, and heavyweight fleece hoodies. Features 3D puff foam, metallic threads, and reinforced lock-stitch backings.
- Tight stitch density up to 120,000 stitches
- Merrowed borders & precision laser heat cuts
- Soft non-scratch skin contact backing layer
Authentic Varsity Chenille & Trims
Heritage loop pile embroidery crafted on thick wool melton or blended felt backings. Complemented by custom branded woven neck labels, silicone zipper pulls, and anti-counterfeit swing tags.
- Vintage chainstitch and looped moss textures
- Sew-on, heat-seal, and Velcro backings
- Custom woven labels with barcode integration
Decoration Specifications by Garment Application
Choosing the correct production method protects your brand equity and profit margins. Review factory parameters before final approval.
| Embellishment Type | Compatible Substrates | Minimum Line Weight | Wash Resistance | Factory Minimum Order |
|---|---|---|---|---|
| Full Dye Sublimation | 100% Polyester, Poly-Spandex Blends | 0.25 mm (Ultra-fine vector detail) | 50+ Commercial Launderings | 50 sets / design |
| 3D Direct Embroidery | Cotton Fleece, Pique Polos, Taslan Woven | 1.0 mm (Ensures thread definition) | Permanent garment lifespan | 50 pcs / style |
| High-Density Silicone Transfer | Compression Spandex, Shells, Nylon | 0.50 mm (Clean beveled edges) | 40+ Home Washings (40°C) | 100 pcs / style |
| Chenille Letter Patches | Wool Blends, Heavy French Terry, Canvas | 3.0 mm (Loop yarn requirements) | Dry clean or cold delicate cycle | 100 pcs / design |
| Plastisol & Water-Based Screen | 100% Ring-Spun Cotton, CVC Blends | 0.40 mm (Halftone screens up to 55 LPI) | 45+ Industrial Washings | 100 pcs / colorway |
How We Translate Your Design into FOB Export Shipments
Transparent milestones eliminate guesswork for international athletic apparel brands and volume distributors.
Vector & Tech Review
Our pre-press department verifies your vector artwork, seam clearances, pantone codes, and custom dimension gradings across all sizes.
Physical Counter-Sample
We cut, stitch, and finish a pre-production sample matching your digital mockup, dispatching via DHL Express for hands-on approval.
Bulk Production & QC
Upon sample sign-off, mass cutting, computerized stitching, and decoration proceed under strict AQL 2.5 defect inspection standards.
FOB Global Export
Custom packaging, polybag barcoding, export carton labeling, and full commercial documentation prepared for air or sea clearance.
Frequently Asked Production Questions
Straightforward factory answers regarding tech packs, artwork preparation, and wholesale ordering.
Once you configure your mockup and establish artwork positioning, our master pattern cutters convert your files into graded production CAD patterns. Every dimension, stitch type, and Pantone color reference is codified into a formal factory production ticket.
We work with Adobe Illustrator (.AI), Scalable Vector Graphics (.SVG), Encapsulated PostScript (.EPS), and vector .PDF files with fonts converted to outlines. If you only possess high-resolution bitmap artwork (300 DPI+ PNG/TIFF), our art department can vectorize it for precision decoration.
Yes. We strongly encourage pre-production physical sampling for all custom OEM orders. We craft complete counter-samples incorporating your exact fabric, stitching specifications, and decorative elements, delivering them via international courier within 7 to 10 working days.
Our flexible manufacturing framework begins at just 50 pieces per style or colorway. You can distribute this quantity across multiple adult and youth sizes (XS through 5XL) according to your retail or team demographic requirements.
All dye houses and digital printers at our Sialkot facility operate under calibrated Pantone Solid Coated reference libraries. We produce swatch strike-offs and inspect final fabrics under D65 standard light booths to avoid color drift during volume manufacturing.
Request Our Comprehensive Wholesale Apparel Catalog
Receive our complete export catalog featuring technical fabrics, GSM specifications, size charts, and volume pricing matrices for custom sportswear manufacturing in Sialkot, Pakistan.